Bag Filter Retrofit, Modernization & ESP Conversion – Engineering Solutions

AB Clean Air Solutions supports plant operators from the initial on-site inspection and technical assessment of existing filtration systems through to the step-by-step implementation of customized retrofit and modernization concepts.

In addition to optimizing existing bag filter systems, the engineering scope also includes ESP conversion projects, where existing electrostatic precipitators (ESPs) are transformed into modern bag filter systems to meet stricter emission requirements and changing process conditions.

The engineering approach begins with a detailed analysis of the current plant performance — including emission behavior, differential pressure, filter condition, cleaning system, and gas distribution. Based on this on-site evaluation, technically and economically optimized measures are developed.

Typical measures within retrofit and ESP conversion projects include:

  • Replacement or optimization of bag quality and filter media
  • Modernization of filter heads and cleaning systems
  • Improvement of gas distribution and flow management
  • Replacement of individual components or complete housing sections
  • Conversion of existing electrostatic precipitators into bag filter systems (ESP conversion)
  • Integration of energy-efficient fan and control concepts
  • Step-by-step system expansions or complete filter system redesign
  • ESP conversion dismantling
  • ESP conversion Casing
  • ESP conversion ducting
  • ESP conversion casing